Almost everyone has experienced the power of hydraulics simply by driving or driving a car. There are many areas where hydraulics plays a role in industrial power, as it combines mechanical and electrical energy as world-leading systems.
Hydraulic tools stand out among the best due to their efficiency. They are particularly powerful systems for supporting industrial activities where load requirements can undergo rapid and drastic changes.
How hydraulics work
Hydraulics offer the ability to transmit sustainable energy and control it.
Hydropower is used in a variety of industries, from coal mining and excavation to amusement parks and agriculture. It is so useful in many areas because it is based on Pascal's law, which states that:
“A change in pressure at any point in a closed fluid at rest is transmitted intact to all points in the fluid.”
This is the principle behind hydraulic systems.
Unlike gas, which is burned, the liquid used in plumbing remains in consistent quantities. The energy exerted is distributed and not dispersed, making it very efficient.
It is not only efficient, but powerful. Hydraulics can provide the enormous force needed to power wind turbines or excavators, just as it can stop your car. You can also harness the power of hydraulics in portable power tools like breakers, saws, or drills.
This efficiency makes them a reliable product for all your power tool needs.
Take care of the plumbing
Hydraulic tools are a smart and efficient way to harness this efficient energy. The immense power you gain from these tools demands that they be received with the same respect.
The internal workings of hydraulic tools are susceptible to contamination. Dust and particles can enter the chamber, causing sludge that can not only affect the power of the tool but also cause it to break. Properly cleaning your plumbing tools is critical to ensuring they remain reliable for your job.
System failure may not be completely preventable, but with proper cleaning it can be avoided for many years.
Here we provide just a few useful and easy tips that can improve the strength and durability of your plumbing tools:
Tips for Keeping Plumbing Tools Healthy
1. Keep them clean (from contaminants)
The main reason for premature failure of hydraulic tools is contamination. This equates to 90% tool failure.
Another big advantage of hydraulic tools is their safety and overall simplicity. Get high power with just a few easy-to-handle components. Since you can understand where the power comes from, you'll be able to better read your health levels and act accordingly.
Additional efforts should be made to prevent contamination whenever and wherever possible. The following are some best practices for minimizing or eliminating potential contamination when storing, handling, assembling, and using hydraulic system components:
Ports and accessories:
- Port plugs must remain on components and hoses until ready for use
- Be careful when removing the port covers so that the plastic does not cut into the threads
- Hardware screwed to the door must be kept clean and lubricated
Assembly and storage:
- Tanks should be treated with rust-proof pickling and sealed until used. When using, the rust protection must be rinsed
- Never use compressed air to blow out a hose, hose or tank as the air supplied may not be “clean”.
- Plumbing assembly areas must be free of airborne contaminants
- If components are stored in a cold environment, be sure to remove any condensation that may form when heating the components
- If storage is prolonged, components may need to be rustproofed
fluids:
- Hydraulic fluid must be filtered to ISO 18/13 (according to ISO cleanliness code) or better for initial filling
- Water and hydraulic fluids don't mix: water is considered a foreign chemical contaminant
- Any surface in contact with hydraulic fluids must be clean and dry
- Plumbing assembly areas must be free of airborne contaminants
Cleaning it properly is very important for the health and safety of the instruments. With proper care, your plumbing tools can last for years. Take the time to do a proper cleaning to ensure that dirt and contamination don't start to deteriorate your tools.
2. Use them correctly
Hydraulic tools are designed to last. To ensure a long and productive life, always remember to do the following:
- Follow the manufacturer's guidelines
- Read the instruction manual
- Never exceed the rated capacity of the tool
Improper use and abuse are strong causes of instrument failure. Using hydraulic tools without thorough operational knowledge may be well intentioned, but it can lead to devastating results for your tools or the operator. It is also equally important to consider the safe operation of hydraulic tools to prevent injury or death.
3. Follow scheduled maintenance
Periodic cleaning and proper use of your tools will help preserve their power. However, you should not expect to notice contamination or reduced functionality before performing a cleaning.
Each component should receive attention annually. You may also consider developing a fluid analysis program so that contamination comes to light quickly. Any type of contamination signals that it is time to clean.
It is very important to commit to this program to ensure the safety and efficiency of your plumbing tools. This cleaning process should involve changing the hydraulic oil and cleaning the hoses, pistons and pumps. This continuous monitoring can be an integral part of maintaining the long-term integrity of your instruments.
