In order to achieve better cutting technology and higher cutting efficiency, more and more industries use 3D laser pipe cutting machines to cut metal pipes.
The small heat-affected zone produced by the 3D laser tube cutter reduces the amount of material waste, thus reducing the overall cost.
The contactless nature reduces the risk of workplace injuries and accidents.
The programming and conversion time of the laser cutting process is faster, which can provide production versatility and further reduce delivery time.
Why we buy 3D laser tube cutting machine? The following 5 advantages of buying a 3D laser tube cutting machine just give you the answer.
Let's dive into it.
1. Lower material cost
By using the laser cutting method, the manufacturer can further reduce material waste.
The beam used in the focused laser cutting process will produce a narrow notch, which reduces the size of the heat-affected zone and the number of materials that are thermally damaged and cannot be used.
When flexible materials are used, the deformation caused by mechanical machine tools also increases the amount of unusable materials.
The non-contact nature of laser cutting eliminates this problem.
The laser cutting process can cut with greater precision and tighter tolerance, and reduces material damage in the heat-affected zone.
2. Higher cutting precision
The precision and carving quality of laser-cut materials are better than those cut by traditional methods.
The three-dimensional laser tube cutting machine uses a highly focused beam as the heat-affected zone in the cutting process, which will not cause large-area thermal damage to adjacent surfaces.
In addition, the high-pressure gas (generally CO2) cutting process is used to pulverize molten materials to remove the cutting seams of narrow parts, make processing cleaner, and make the edges of complex shapes and designs smoother.
The laser tube cutting machine has the function of computer numerical control (CNC).
The laser cutting process can be automatically controlled by a pre-designed machine program.
CNC controlled laser tube cutting machine reduces the risk of operator error and produces tighter, tighter tolerance parts.
3. More processing technology
In addition to cutting complex geometries with greater precision, the three-dimensional laser tube cutter can also allow manufacturers to cut without mechanical changes, so that more materials and a wider range of thicknesses can be used.
Using the same beam with different output levels, intensities and durations, the three-dimensional laser tube cutting machine can cut a variety of metals.
Making similar adjustments to the machine can accurately cut materials of various thicknesses. Integrated CNC components can be automated to provide more straightforward operations.
4. Higher work efficiency
Time spent operating manufacturing equipment will increase the overall cost of producing each part.
Using the laser cutting method can reduce the total delivery time and the total cost required for production.
For laser tube cutter, there is no need to change and set the die between material or material thickness.
Compared with traditional cutting methods, the setup time of laser cutting will be greatly reduced. It involves more programming of machines than loading of materials.
5. Improve workplace safety
Accidents involving employees and equipment in the workplace have a negative impact on the company's productivity and operational costs.
Material processing and handling operations, including cutting, are accident-prone areas.
Laser cutting for these applications reduces the risk of accidents as it is a non-contact process, meaning the machine does not come into physical contact with the material.
Furthermore, the beam is generated in the laser cutting process without any operator intervention, so the high-power beam can be safely kept inside the sealed machine.
Generally, apart from inspection and maintenance operations, laser cutting does not require manual intervention.
Compared to traditional cutting methods, this process further reduces direct contact with the surface of the part, thus reducing the possibility of accidents and injuries to employees.
