Current processing equipment is inefficient and results in significant losses.
Although we want to update the process, we are hesitant to guarantee the stability of the new process.
The production of laser cutting machines has significantly improved the processing and production of metal materials.
The laser cutting machine works by using a high-power laser beam to focus on the product part. This causes the material to melt, vaporize, burn, or reach ignition point quickly.
The molten chemicals are then expelled by the fast cyclone, which is coaxial with the light, thus separating the part from the product. Laser cutting is a thermal cutting method.
Many customers in the processing and machinery industry are currently transitioning from old equipment to new.
When compared with the residual heat cutting method, the real advantages of laser cutting can be summarized as follows:
1. High cutting precision
Revised version: Laser cutting can achieve excellent cutting quality due to its small laser spot, high energy and faster cutting speed.
See too:
- Laser Cutting Thickness and Speed Chart
Laser cutting produces a tight coil with sides parallel and vertical to the surface, resulting in high precision in the overall dimensions of the cut pieces.
The cutting surface is elegant and visually appealing, with a surface roughness of just a few tens of microns.
Laser cutting can even eliminate the need for additional machining and fabrication, making parts immediately applicable.
The overall width of the thermal scratch zone is minimal after laser cutting of raw materials, and the characteristics of the data around the crack remain practically unchanged.
Furthermore, the product part undergoes minimal thermal deformation, resulting in high-precision cutting with excellent three-dimensional geometry and standard rectangular slot cross-section.
2. Cutting efficiency
Due to the transmission characteristics of lasers, laser cutting machines are typically equipped with several numerical control operating tables, allowing the entire cutting process to be completed through numerical control.
During operation, only the numerical control program flow needs to be modified to facilitate cutting different parts.
These machines can perform two-dimensional and three-dimensional cuts.
3. Faster cutting speed
Using the special laser cutting machine designed for intelligent steel structures as an example, the cutting speed with laser technology is 300% faster than that of plasma.
See too:
- Laser Cutting vs. plasma cutting (final difference analysis)
Furthermore, the raw materials do not require clamping or clamping during laser cutting. This not only saves on clamping tools, but also reduces the auxiliary time required for feeding and cutting, resulting in a significant increase in production.
4. Contactless cutting
During laser cutting, the cutting torch does not come into contact with the product and as a result there is no damage to any special tools.
In the production and processing of parts with different styles, it is not essential to replace the “laser head”. Instead, it is only necessary to adjust the main input and output parameters of the laser.
The entire laser cutting process is characterized by low noise, minimal vibration and zero pollution.
5. There are many types of raw material cutting
Compared to oxyacetylene cutting and low-temperature plasma cutting, laser cutting offers the advantage of being able to cut a wide variety of materials. This includes metals, non-metals, non-metallic metal-naphthenic composite materials, leather products, wood and chemical fibers.
However, the adaptability of laser cutting varies depending on the type of material used. Different materials have different thermal process performance and laser digestibility, which affects their suitability for laser cutting.
6. Easy operation
The new generation of laser cutting machines are all computer numerically controlled and can be operated remotely.
Once the cutting design is imported, the machine will work automatically.
The process is simple and all actions can be completed with just one or two clicks, which significantly reduces labor costs.
Additionally, many machines come equipped with automatic feeding and unloading features, making the entire process even more convenient.
7. Low usage cost
One of the main advantages of using a laser cutting machine is its low cost of use and maintenance, which can greatly benefit the business economy. Additionally, it requires less time for maintenance, allowing more time to cut products and improve production.
Furthermore, in terms of cost of use, laser cutting machines have significantly higher cutting efficiency compared to other processes, resulting in a much lower relative cost. This makes it more favorable to the development of small and medium-sized companies.
8. Conclusion
In summary, the laser production, processing and sales market continues to grow from the perspective of market development.
Despite low macroeconomic policies and industrial production requirements, the laser production and processing industry maintains a stable increase in business scale in the high-quality production, processing and sales market due to its labor needs.
In terms of technology, compared with traditional cutting, processing and other heat treatment on CNC lathe, laser technology offers several technical advantages, meeting the requirements of high precision, low damage and high efficiency in production, processing and processing of tip. sales market.
