In modern intelligent production lines, more and more companies emphasize flexible production.
Industrial automation is an important trend in the development of current production, and the robotics industry will be prosperous. The core of future business development is automation and intelligence.
Human beings will be freed from monotonous and complicated physical work and will devote themselves to more creative work.
Automatic production lines and highly automated intelligent processing equipment have become an inevitable trend for technological transformation in small and medium-sized enterprise factories.
Simple and common machine tools are increasingly being replaced by standardized machine tools and flexible automated production lines in large-scale processing, such as CNC lathes, vertical machining centers, horizontal machining centers, CNC vertical lathes, CNC internal grinding machines , gear grinding machines, CNC machines, etc
The raw materials used in loading and unloading can weigh several kilograms or even hundreds of kilograms. There is also frequent loading and unloading of small parts, and the handling of large motor casings, motor casings and reducer casings is time-consuming and laborious, directly affecting work efficiency.
The advantages of welding robots over manual welding lie in their programmability, which inevitably leads them to replace traditional manual welding, especially in welding production, where they are closely linked to us humans.
Due to their consistency, welding robots can increase production efficiency, improve product quality, and reduce production costs in various aspects. For a market where product changes are frequent, the cost of readjusting and reprogramming welding robots is much lower than readjusting fixed machine tools and training personnel.
Furthermore, welding robots take on many dangerous or tedious tasks, thus preventing many occupational illnesses, injuries and the high costs associated with them. Furthermore, as welding robots always perform their work in the same way, product quality is very stable, which brings definite benefits to the company.
Unlike manual welding, welding robots can work 24 hours a day without interruption, making product production efficiency predictable and inventory better controlled. Savings on each cost item in the total value of the product will increase the competitive ability of robots in various markets.
Why is the value of using welding robots in companies greater than that of welding workers?
1. Stability and improvement in the quality of work, ensuring uniformity. Parameters such as current, voltage, speed and dry stretching rate determine the result of the work. When using welding robots, the parameters of each weld remain constant, the quality is less influenced by human factors, the requirement for worker operational skills is reduced, and the quality is stable.
2. Welding robots will transform workers’ working conditions. Workers are only used to load and unload the parts, keeping them away from the welding arc, smoke and spatter.
3. Increased labor productivity. Welding robots do not suffer from fatigue; they can operate uninterruptedly 24 hours a day. Furthermore, with the continuous application of high-efficiency intelligent welding technology, the productivity of using welding robots becomes more evident.
4. Clear product cycles, making product output easier to control. The production cycle of a welding robot is fixed, making production planning very clear.
In summary: After understanding the advantages and value of welding robots, everyone is eager to try them. It is precisely because of these unique advantages that welding robots are appreciated by countless small and medium-sized companies, and are believed to have greater development prospects for the future.
