What is blacksmith machine?
The blacksmith machine is a machine tool that integrates multiple functions such as metal cutting, punching, sheet metal cutting and bending.
The blacksmithing machine has the advantages of being simple to operate, having low energy consumption and having low maintenance costs.
It is a preferred equipment for metal processing in modern industries such as metallurgy, bridge construction, communication, electric power, military industry and more.
The iron working machine comes in two forms: hydraulic and mechanical.
Compared to hydraulic punching machines, the iron working machine is significantly more powerful.
The iron working machine can not only drill various types of holes, including square holes, but also can drill flat section steel, I-beams, channel steel and angle steel.
Blacksmith machine working principle
(1) The blacksmithing machine works using a sliding plate with a cutting edge, which is driven up and down by means of a two-stage lever and sliding block. Cutting and punching of metal materials is carried out by a fixed edge installed on the frame.
(2) The machine is powered by electricity and controlled by a foot pedal, allowing up to 30 punching and cutting actions per minute.
(3) The iron working machine can drill and shear various types of common steels, such as angle steel, channel steel, steel plates, square steel and I-beams. It can also shear, cut angles, shear and drill these materials.
(4) The iron working machine has multiple working stations, including a punching station, an angle steel cutting station, a bar cutting station, a plate cutting station, a corner cutting station and much more. The machine is multifunctional and easy to operate.
(5) The structure of the iron working machine consists of a motor, a shield, a foot switch, a frame and various iron working components.
Features of the blacksmith machine
The smithy uses hydraulic transmission and has a reasonable structure, is light in weight, operates silently, is reliable and has good performance under overload.
The machine is equipped with a punching station, a steel channel and angle steel cutting station, a thick plate cutting station, a round and square steel cutting station and a corner cutting station. You can use it to drill large holes, bend plates, drill steel channels, cut shutters, and cut pipe corners, among other things.
The machine comes with five stations and double hydraulic workstations as standard and can work independently at the same time. No horizontal debugging is required and the machine can be used immediately after being placed in position. An optional CNC control system is available to increase automatic punching and cutting efficiency.
The machine uses high-level European processing technology and its structure is fully welded. After undergoing high temperature quenching, the structure has high rigidity and strength. The tools are treated with special vacuum and high temperature to extend their service life.
The tube cutting die can also cut and groove tubes, resulting in high efficiency, cost savings and a beautiful cutting section.
Blacksmith Machine Structure
The steelmaking machine uses mechanical transmission, driven by a motor and reducer to operate various parts.
It is designed with functions for angle cutting, punching, shearing and shearing. Different functions can be used to carry out different punching and shearing processes on metal profiles.
Let's take a closer look at the structure and function of each part so we can familiarize ourselves with how they work in everyday use.
- Cut function
The iron working machine is suitable for cutting angle steel, channel steel, round steel and iron plates.
It has the function of electric single cutting and is easy to operate, with high cutting precision and smooth incision.
- Drilling function
The iron working machine is suitable for punching flat steel and angle iron, and round or long holes can be customized to meet specific requirements.
- Cutting and corner cutting function
The iron working machine is applicable for square cutting of angle steel, V-shaped cutting of angle steel, butt cutting and cutting of metal profiles, such as butt cutting of angle steel, shape cutting openings V and square cut steel angles.
These punching and cutting functions are performed with the aid of a pedal, which allows up to 30 punching and cutting actions per minute.
Furthermore, the main components are made of high hardness materials and undergo quenching, improving their strength and wear resistance.
The iron working machine is used for shearing, punching and cutting metal profiles and has the advantages of being easy to operate, having multiple functions in one machine and saving time and labor.
Blacksmith machine structure and function diagram:
Blacksmith Machine Application
Blacksmithing machines are widely used in:
- Steel Structure Processing
- Elevator car and parts processing
- Trailer – spare parts for tires, trailer hinge, plate hook, plug, Wallonia plate
- Construction machinery industry – conveyor belt processing and mixing plant
- Agricultural and livestock machinery industry – threshing body, trailer body parts processing
- Machines for the food industry – rack of slaughtering and parts processing equipment
- High and low voltage iron tower parts processing
- Wind power generation equipment – processing parts in ladders and pedals in wind power towers
- Machining – processing of embedded parts/conveyor supports and other connection parts
- Grain machines – grain and oil equipment, support for starch equipment, processing of husks and small pieces
- Wagon/automobile and railway crane parts processing
- Cutting, punching and bending steel such as channel steel, square steel, round steel, H steel and I beam
Blacksmith Machine Specifications
| Model | Q35Y-16 | Q35Y-20 | Q35Y-25 | Q35Y-30 | Q35Y-40 | Q35Y-50 | |
|---|---|---|---|---|---|---|---|
| Board cutting | Cutting force (Kn) | 600 | 900 | 1200 | 1600 | 2000 | 2500 |
| Single stroke flat shear steel, thick × wide (mm) |
16×250 | 20×330 | 25×330 | 30×355 | 35×380 | 40×400 | |
| Maximum shear size (mm) | 8×400 | 10×480 | 16×600 | 20×600 | 25×700 | 30×750 | |
| Blade length (mm) | 410 | 485 | 620 | 610 | 710 | 760 | |
| Blade angle (mm) | 7 | 8 | 8 | 8 | 8 | 8 | |
| Section cutting | Side length of square steel (mm) | 40 | 45 | 50 | 55 | 60 | 65 |
| Round Steel Diameter (mm) | 45 | 50 | 60 | 65 | 75 | 80 | |
| Channel (mm) | 120 | 160 | 200 | 280 | 300 | 320 | |
| I beam (mm) | 120 | 160 | 200 | 280 | 280 | 320 | |
| Equilateral Angle Steel 90° Shear (mm) | 100×10 | 140×12 | 160×14 | 180×16 | 200×16 | 200×20 | |
| Cut | Thickness (mm) | 8 | 10 | 12 | 16 | 16 | 18 |
| Width (mm) | 57 | 80 | 80 | 60 | 100 | 120 | |
| Depth (mm) | 100 | 100 | 100 | 100 | 105 | 120 | |
| Awl | Punching force (Kn) | 600 | 900 | 1200 | 1600 | 2000 | 2500 |
| Thickness (mm) | 16 | 20 | 25 | 30 | 35 | 35 | |
| Maximum diameter (mm) | 25 | 30 | 35 | 35 | 40 | 45 | |
| Throat depth (mm) | 300 | 355 | 400 | 600 | 550 | 550 | |
| Maximum stroke (mm) | 80 | 80 | 80 | 80 | 80 | 100 | |
| Course times | 8 | 8 | 8 | 8 | 8-24 | 8-24 | |
| Material resistance (Mpa) |
≤450 | ≤450 | ≤450 | ≤450 | ≤450 | ≤450 | |
| Motor | Model | Y112M2-4 | Y132M2 | Y132M4 | Y160M-4 | HYY2160L-4 | HYY2160L-4 |
| Power (KW) | 4/5.5 | 5.5/7.5 | 7.5/11 | 15/11 | 15/18.5 | 18.5/22 | |
| Rotation rate (r/min) | 1440 | 1440 | 1440 | 1460 | 1440 | 1460 | |
| Size | Length (mm) | 1650 | 1950 | 2350 | 2680 | 2800 | 3,000 |
| Width (mm) | 800 | 900 | 980 | 1060 | 1160 | 1440 | |
| Height (mm) | 1780 | 1930 | 2100 | 2380 | 2400 | 2450 | |
| Weight (kg) | 1800 | 2600 | 4800 | 6800 | 9200 | 12,800 | |
Blacksmith Machine Operation Requirements
Before starting the hardware machine, it is important to check that all transmission parts, connecting screws and pin shafts are securely fixed and that the electrical ground is intact.
Before starting work, lubricate all parts and do a two to three minute test. Only start working if there are no problems.
Avoid overloading the machine and never drill or cut hardened steel.
Wear gloves and protective clothing while working and avoid wearing sandals or flip-flops.
During punching and cutting, continuously lubricate the punching tools to prevent misalignment of the upper and lower punching tools.
Take care to protect your fingers while feeding, especially when the metal plate cannot be held in place by the last presser foot. Do not drill or cut under these conditions.
It is strictly prohibited to disassemble, modify or calibrate the cutting edge and die while the machine is in operation. Do not hit the die, cutting blade or other parts.
The thickness range of sheet metal must be carefully controlled, and punching and shearing must not be done if it exceeds the specified range.
Do not pile other materials or large amounts of debris in the work area and stop the machine during adjustments and cleaning.
After finishing work, turn off and disconnect the power immediately and clean the area.
Blacksmith machine operation steps
The operator must follow standard safety procedures for operating an iron working machine. They must be familiar with the structure and performance of the machine, strictly follow the equipment operation procedures, and can only work after receiving training and passing an examination.
The operator must wear the necessary protective clothing before operating the priming machine.
Before starting the machine, the power supply and voltage must be checked and confirmed to meet the required specifications.
Before daily operation, the lubrication system, hydraulic system and compressed air system must be checked, and the oil level, oil pressure and air pressure must meet the required standards.
Before starting work, check that the photoelectric protection device is working correctly. Otherwise, the machine cannot be started. The operator must ensure that no one is in the working area of the machine when starting it.
For programs that are being used for the second time, run a trial run without loading the workpiece first. Load the part for processing only after confirming that there are no errors.
Before you begin, check the top and bottom mold discharge ports to make sure there is no scrap. Make sure that the tool holder, extractor, tool, intermediate ring and adjusting ring assembly are intact, that the shear tool and punch die are not cracked, that the clearance between the punch and the hole wall of the die is uniform and that the cutting edge of the cutting tool is sharp.
When blacksmithing is started, the operator must remain at the console and not allow anyone to operate it. When leaving, the machine must be stopped or the power switch turned off.
As you approach the machine, set the speed to zero and press the stop key.
After work, turn off the blacksmith's power supply, including disconnecting the power box air switch and the air compressor power supply. Place each handle in working position and lock each cabinet door.
The operator must keep the place and machine clean, maintain the ambient temperature between 10-40°C and maintain the machine's hydraulic oil temperature between 20-60°C.
Strictly follow the above operating procedures.
If there is any abnormal noise, impact, vibration or high temperature during operation, immediately press the emergency stop button and turn off the machine for maintenance. Operating the machine while it is faulty is strictly prohibited.
Operating Procedures for Blacksmith Machine
Preparation before starting
Before starting, check that all fasteners are securely attached, that the upper and lower die holes are aligned, that there are no small iron blocks or debris in exposed gears and drive parts, that the clamping plate operates normally, and that the pressure of each part is within normal limits. range.
The feeding mechanism can only be started if there is no vibration, abnormal noise or obstacles during dry running.
When cutting large materials, a designated person must be responsible for supervising, focusing and coordinating the operation.
Tool loading and unloading, tool adjustment, mold unloading, die calibration and screw feeding into the punch must be carried out after the machine is turned off.
All machined parts must be within the specified range of the machine.
When loading and unloading parts and molds, be cautious and keep your feet away from the pedal. Outsiders are strictly prohibited from being near the pedal.
When adjusting the upper and lower molds, they must be rotated manually, and the machine can only be started if there are no obstacles.
Precautions during operation
When cutting a narrow steel plate, a special wrench must be inserted into the edge of the plate and the plate must be pressed with appropriate pressure to prevent damage to the machine due to the plate bending upward. The cut steel plate should be immediately pushed out of the mouth with a stick to prevent excessive build-up and cracking of the mouth.
When drilling a hole in an angle steel, the angle steel must be supported flat and firmly fixed with a special wrench to avoid rebound injuries or damage to the punch.
The punch and extractor can only be replaced after the punch handle is in the neutral position.
It is prohibited to drill and shear beyond the length and thickness of the cutting machine. It is also prohibited to shear and punch high carbon steel, high alloy steel, hardened steel, cast iron and other materials that are outside the machine's capabilities for working on iron. It is not permitted to overload the machine with excessive punching and shearing.
When the punch is working, it is prohibited to reach into the mold to retrieve or adjust the position of the part. Take care to avoid slipping injuries and use pliers, hooks or other tools to clean up after the clutch is disengaged.
Cutting and punching must be carried out correctly, and overload operation is not permitted.
Shutdown Precautions
The iron bar used for turning must be removed immediately.
Before changing the mold and scissors, turn off the power supply.
Once punching and cutting work is completed, hands and feet must be immediately removed from the buttons or pedals to prevent accidental operation.
If the machine is operating abnormally, shut it down immediately for maintenance.
If any abnormality occurs, the locksmith machine must be immediately turned off and the situation communicated to the maintenance team. During maintenance, the power supply must be turned off and a “Do Not Start During Repair” warning sign must be affixed to the switch. If necessary, the distribution box must be blocked or monitored.
Blacksmith machine maintenance
Strictly follow operating procedures.
Before each start-up, add lubricating oil regularly and quantitatively at specified intervals in accordance with the requirements of the lubrication table. The oil must be clean and free from impurities.
Make sure that the sheet metal scissors are always clean and that the unpainted parts are protected with anti-rust grease.
Regularly replace and replenish the lubricating oil in the engine bearings, and regularly check electrical components for normal operation, safety and reliability.
Frequently inspect the triangle belt, handle, button and switch of the plate shear for damage. If they are very worn, replace them immediately and inform the spare parts department for replenishment.
Regularly inspect and repair switches, fuses and handles to ensure they operate reliably.
Lubricate and clean the machine tool every day 10 minutes before starting work.
Blacksmith machine blade
Iron working machine blades are usually made of materials such as T10, 9CrSi, 6CrW2Si, 12CrMoV, H13 and alloy steel.
The iron working machine blade includes components such as punch head, die and knife plate. It is a versatile tool suitable for modern industries such as metallurgy, bridge construction, communication, electrical power and more.
What should we pay attention to when purchasing iron working machines
As competition in the market continues to increase, there are more and more manufacturers and trading companies producing iron working machines, leading many buyers to have more doubts when choosing which one to buy, and may not know which product offers better value for the cost.
So, it should be helpful to present some precautions for all buyers:
Select several excellent suppliers.
There are several methods for choosing suppliers.
You can search keywords like “metalworking machine” or “metalworking machine” and find many reliable suppliers like Geka.
You can also ask friends or colleagues if they have worked with a reliable iron working machine supplier.
Using these options well often leads to the discovery of good suppliers.
Communicate in multiple ways to identify manufacturers or trading companies.
This is not to say that all trading companies are bad, as they typically cannot offer a competitive price advantage. However, their after-sales service may not be as reliable. While it is important to note that not all trading companies are poor, there are still many reputable companies.
Determine the purchase money and make field observations.
An iron working machine can cost tens of thousands of dollars.
As a buyer, it is important to visit the manufacturer before making a purchase to obtain information about their scale, staff, production equipment and other relevant information. This will help you make an informed decision.
Pay attention to details.
Due to the varied nature of their business, the construction of iron working machines can vary.
It is important to communicate with the manufacturer to ensure there are no discrepancies between the machine and your expectations after production.
Don't just buy on price.
If the price is significantly lower than the market average, the quality of the product may be questionable.
For example, although our company's products may be a little more expensive than others with the same functions, they are reliable and have no problems after being used for more than a year.
Therefore, buyers should not base their decision on price alone.
Why do steelmaking machines use hydraulic transmission?
A hydraulic blacksmithing machine is a machine that performs punching and shearing operations using hydraulic transmission as a power source.
Why does this machine use hydraulic transmission?
Hydraulic transmission is a method of transmitting power and control using liquid as the working medium.
It is an innovative technology that takes advantage of the principle of hydrostatic pressure transmission.
It is widely used in industrial and agricultural production and is commonly employed in large machines such as hydraulic blacksmithing machines and multifunctional blacksmithing machines, as well as in stand-alone applications.
The basic principle of hydraulic transmission:
The hydraulic system in a hydraulic blacksmithing machine converts mechanical energy from the main engine into net pressure energy through the use of a hydraulic pump. This force is transmitted through changes in the pressure energy of the liquid.
When using control valves and piping, the hydraulic pressure energy is converted back into mechanical energy with the help of a hydraulic actuator (such as a cylinder or hydraulic motor), which drives the working mechanism and creates reciprocating linear and rotary motion.
The liquid used as the working medium is typically mineral oil, serving a similar function to transmission elements such as belts, chains and gears in mechanical transmissions.
Due to these advantages, hydraulic transmission is the preferred choice for hydraulic hardware machinery. With hydraulic pressure, the machine is stronger, operates more stably, is lighter, operates silently, is highly efficient, economical and produces a smooth, attractive cutting surface.
As a result, hydraulic iron working machines have become a popular choice in the industrial manufacturing sector.
Ironwoker machine manufacturers
The following are six well-known manufacturers of iron working machines.
Which is best for you?
It's important to do some research to determine the best option for you.
Please remember that our suggestions will be based on your budget and specific needs.
- Scottish
- Geka
- Hooker
- Kingsland Island
- Sunrise
- Edward
blacksmith machine price
The following iron working machine price can be your reference.
| Model | Price |
|---|---|
| Q35Y-12 | $2,769 |
| Q35Y-16 | $4,431 |
| Q35Y-20 | $5,400 |
| Q35Y-25 | $7,615 |
| Q35Y-30 | $11,354 |
| Q35Y-40 | $12,600 |
| Q35Y-50 | $18,831 |
