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Explore the electrical conductivity of common copper and aluminum alloys

Copper, aluminum and their alloys are materials often used in high voltage switchgear products.

This standard lists the electrical conductivity of commonly used copper, aluminum and their alloys, serving as a reference for design, process, quality inspection and purchasing personnel in their work.

1. Scope

This standard provides reference values ​​for the electrical conductivity of copper, aluminum and their alloys. It is intended to be a reference in the design, process, quality inspection and acquisition of high voltage switch products and components.

Explore the electrical conductivity of common copper and aluminum alloys

2. Terminology

Electric conductivity

The reciprocal of resistivity is known as electrical conductivity. It corresponds to the current that passes through a unit area when the conductor maintains a unit potential gradient (i.e., voltage difference).

According to the IEC standard, the electrical conductivity of standard soft copper with a resistivity of 1.7241μΩ·cm is considered 100%, and the electrical conductivity of other materials is compared with it, expressed in% IACS.

Based on the above definition, this standard provides reference values ​​for the electrical conductivity of materials with only resistivity found (highlighted in bold and italics in the table). The calculation method is as follows:

Material conductivity ÷ Standard soft copper conductivity × 100% = IACS unit conductivity

For example; the resistivity of ZL101A is known as 0.0442 x 16-6Ω.m, the conductivity is:

(1/0.0442) ÷ (1/0.017241) × 100% = 22.624 ÷ 58 × 100% = 39% IACS

3. Electrical Conductivity of Cast Copper and Copper Alloys

See Table 1 for electrical conductivity of molten copper and copper alloys.

Table 1: Electrical Conductivity of Cast Copper and Copper Alloys

Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
ZCuCr1 ≥80 ZCuSn5Pb5Zn5 21 0.080
ZCuCr0.3 ≥80 ZCuZn38 24 0.071
ZT3 96 0.0178 ZCuZn40Pb2 25 0.068
ZT4 96 ZCuZn16Si4 6 0.28
Note: Values ​​in italics and bold were calculated based on resistivity.

4. Electrical Conductivity of Cast Aluminum and Aluminum Alloys

See Table 2 for electrical conductivity of cast aluminum and aluminum alloys.

5. Electrical Conductivity of Machined Copper and Copper Alloys

The electrical conductivity of machined copper and copper alloys can be found in Table 3.

6. Electrical Conductivity of Machined Aluminum and Aluminum Alloys

See Table 4 for information on the electrical conductivity of machined aluminum and aluminum alloys.

Table 2: Electrical Conductivity of Cast Aluminum and Aluminum Alloys

Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
ZL101 36 0.0457 ZL201 29 0.0595
ZL101A 39(36) 0.0442 ZL202 33 0.0522
ZL102 40 0.0548 ZL203 39 0.0433
ZL104 37 0.0468 ZL301 18 0.0912
ZL105 36 0.0462 ZL303 26(29) 0.0643
ZL109 29 0.0504 ZL402 (35)
ZL114A 40
Note: Numbers in bold italics are calculated based on resistivity.

Table 3: Electrical Conductivity of Processed Copper and Copper Alloys

Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
T2 96 0.0178 QAl9—4 14 0.123
H62 24 0.071 QAl10—3—1.5 15 0.11
HPb59-1 26 0.065 QBe2 17~25 0.068~0.1
QCr0.5 >80 QSN6.5—0.1 13 0.128
Note: Values ​​in italics and bold are calculated based on resistivity.

Table 4: Electrical Conductivity of Processed Aluminum and Aluminum Alloys

Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
Alloy grade Electric conductivity
%IACS
Resistivity
10 -6 Ω.m
Alloy grade Electric conductivity
%IACS
1035 59 0.0292 6063 57 0.030
H14
H18
57 0.030 T6 55 0.032
1060 62 0.028 6101 T6 57 0.030
H18 61 0.0285 3A21 50 0.034
2A12 50 0.034 H14 41 0.0415
T4 38
(30)
0.045 H18 40 0.0425
5A02 35
(40)
0.0493
(0.0476)
6A02 55 0.032
H14
H18
T6 45 0.038
Note: Numbers in parentheses are taken from the “Handbook of Metal Materials” published by Chemical Industry Publishing House.

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