The stamping robotic arm is a crucial component of smart manufacturing.
Automatic stamping dies play a vital role in the stamping process. Without suitable dies, it is challenging to carry out mass stamping production, and without advanced dies, advanced stamping technology cannot be implemented.
The three elements that make up stamping processing are the stamping and die process, stamping equipment and stamping materials. Only when combined can stamped parts be produced. The cost of a stamping robot is relatively low and can pay for itself in half a year.
The price of a robotic arm ranges from 60,000 to 100,000 Yuan depending on the number of axes and the brand. Although the initial cost may be high, it is equivalent to the salary of several employees if calculated by time and month.
Furthermore, the operational efficiency of a robotic stamping arm is significantly higher and the error rate is much lower compared to manual operation.
The growth of the robotics industry presents new opportunities for China's cutting-edge smart industrial sector.
Due to its high production efficiency, low processing cost and consistent quality, stamping production is crucial for the automobile, home appliance, electronics and other industries.
The Stamping Robotic Arm is a control object commonly found in the field of industrial automation.
Modern stamping shops often employ robotic stamping arms to increase production efficiency and perform challenging or dangerous tasks that would otherwise be performed by workers.
A stamping robotic arm can perform a variety of tasks such as moving objects, assembling, cutting, spraying, and more.
Recently, this type of robot has become very popular, with hundreds of manufacturers in Guangdong, China.
It has a simple structure and low cost, and can be operated by two people.
However, it should be noted that this type of robot is not available in Europe, America, Japan and South Korea, which highlights China's success in providing the most economical and cost-effective replacement for six joint robots in the field of stamping.
This type of robot reminds me of the gravitational wave event.
To cut to the chase, this robot is only suitable for situations where your product is unique and produced in large batches.
There is no need to frequently change the mold or debug the robotic arm.
Otherwise, you should not choose this robot just because of its low cost.
Field of application: Known for its flexible design, it replaces all classic robotic arms and dominates the market.
Efficiency: Difficult to determine.
Price: As low as you want (some have marked the public price at 30,000).
3) In mold robotic arm (classic heritage)
Now that we’ve discussed the “new star,” let’s move on to discussing mature design.
In general, this type of equipment is used to handle tasks between multiple processes on a single machine.
It is important to note that the mechanical gripper is positioned within the space between the die stations when the press is pressed. Therefore, it is necessary to reserve enough space in the project.
Application: Used in mold handling.
Efficiency: 8 to 10 cycles per minute.
Price: Economical.
2. Multiple installation
1) Robotic arm connection
This type of equipment has a connecting rod that passes through a row of punches, making it ideal for connecting multiple sets of small tonnage punches.
An intermediate station is placed in the center of the press, which can assist in the rotation process.
Application: Used in mold handling.
Efficiency: 8 to 10 cycles per minute.
Price: Economical.
2) Independent robotic arm
This type of equipment is suitable for handling small metal sheets with punch spacing not exceeding 1,500.
Fields of application: Handling small metal sheets and connecting multiple presses.
Efficiency: 8-12 cycles per minute.
Price: Economical.
3. Single continuous
1) NC 3D two bar robotic arm
Approximately 70% of stamped parts in developed countries are processed using this method, which is simple and efficient.
Currently, only a few domestic robotic arm manufacturers stand out in this area, particularly in the high-end domestic stamping robotic arm sector.
It is important to consider the design of the equipment interference curve early in the planning process.
Application: This type of equipment has a wide range of applications, including large-tonnage punching and multi-station stamping.
Efficiency: Efficiency is greatly affected by stroke and typically ranges from 15 to 40 cycles per minute.
Price: This is the most economical option.
2) NC 2D two bar robotic arm
This type of equipment has one less lifting axis than a three-dimensional robotic arm.
It is important to maintain the same horizontal height of the processed parts after demolding during the mold design process.
Application: Suitable for small parts such as battery cases and engine cases.
Efficiency: Efficiency is greatly impacted by the process and can reach 150 cycles per minute for 18,650 battery cases. It is normal for drilled parts to complete 20-40 cycles per minute.
Price: Economical.
4. Continuous multiple
1) OEM customized production line
Hundreds of billions of production lines look up in awe, everything looks pale.
2) Homologous punch connection
