As welding robots are increasingly applied in various fields of industrial production, they are gradually replacing traditional welding methods – manual welding, thanks to their high production efficiency, low usage costs, good welding quality and cycles. clear production lines.
Companies, while operating welding robots, need to arrange workers to regularly maintain and maintain these robots. Based on years of accumulated experience, I have summarized the correct ways and methods to maintain a welding robot.
1. Emphasize regular maintenance and cleaning
When a company uses welding robots for production, it typically occurs in an open fabrication shop where sealed welding cannot be achieved. This environment often results in dust, oil impurities and fine particles.
If these are not cleaned immediately, the welding quality may be negatively affected. Therefore, after the welding robot completes its operations, operators need to clean the oil and impurities on the robot body.
2. Proper storage of welding accessories
After using welding accessories, they must return to their original positions. This prevents the accessories from colliding the next time the machine is turned on, thus preventing damage to the welding robot.
Every day, operators should check whether the servo power supply is normal and whether the wire feeding mechanism and gas flow are working properly.
3. Regular inspection and replacement of parts
With increased use, a welding robot's components can wear out or age. This requires operators to perform regular checks and replacements, which may include the conductive nozzle, flexible conduit, and cleaning gun, among others.
When selecting these components, I recommend that companies choose those from the same brand as the welding robot.
4. Annual inspections allow for internal cleaning
During routine inspections of welding robots each year, it is possible to thoroughly clean both the control cabinet and the robot itself.
Timely updates and backups of welding parameters in the control system are crucial to prevent data loss that could affect normal welding operations.
A vital aspect is that companies need to regularly train their operators and technical staff to improve their skill levels.
In conclusion, proper maintenance methods will significantly extend the life of welding robots, saving operational costs for your business and generating greater benefits.