A arte da produção digital de peças

The art of digital part production

production of digital parts

Nowadays, more and more complex machines are being introduced, which pose greater challenges for the manufacturing industry and mechanical engineers. The complexity of manufacturing is also becoming increasingly obvious. Many notable manufacturers have recognized the value of digital production and have decided to fully integrate all resources to carry out digital production, while increasing quality, reducing time to market and improving delivery times.

What is digital parts production?

Digital Parts Production (DPP) is a type of advanced production technology first proposed by Siemens that provides a fully networked thread that allows the digital and physical worlds to merge. This process is dynamic and can continually send digital communications and feedback loops to parts manufacturers so they understand that each part update impacts the large-scale production process.

Some manufacturing processes are very complex, which is why parts manufacturers often rely on integrated digital solutions. The method is based on a digital twin that allows machine manufacturers to not only master the precision of part production, but also improve operational efficiency and the ability to manage manufacturing. In other words, digital parts production offers new design and manufacturing methods to meet ever-increasing complexity and thus enable the highest production performance and the production of high-quality parts. It connects the entire production process with digitalization, thus improving coordination and automation between production and manufacturing.

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This approach is based on combining a comprehensive digital twin and a production digital twin. It allows the highest quality while optimizing resources and controlling production costs, thus promoting the automation of parts from development to production. These digital twins allow the company to perform design and manufacturing simulation before cutting materials and installing accessories. Now it can fully connect the entire production process, reduce data transfer and repetition, and improve collaboration and automation across the board.

To achieve this objective, digital parts production relies on three fundamental differentiating factors that allow the production of perfect parts with high quality and precision:

Define your digital parts production process with highly automated CAM

As we know, a highly automated CAM can repeatedly reuse inspected data for automatic programming and improve the machining process to achieve the same results, increase quality and reduce time to market.

Synchronized parts production can increase efficiency

Synchronized parts production significantly improves the efficiency of the entire operation because a unified system is used to design, simulate and manufacture the parts.

Additive manufacturing improves production and design of digital parts

It is difficult and impossible to produce parts with such complex geometries. Additive manufacturing can address this challenge. Furthermore, these complex geometries are more robust and lightweight compared to their counterparts from traditional methods.

Prominent companies have discovered that the future of digital parts production is the new software tool that connects different applications and processes using the digital twin. Digital part production connects the production process, reduces data throughput duplication, strengthens collaboration, and automates design and machining processes.

Most importantly, digital parts production involves organization-wide information sharing cycles that are constantly improving and simplifying.

This is how you achieve perfect part precision through digital production

To stay competitive in the highly competitive engineering industry, manufacturers typically look for the last-minute solution to optimize market offerings and deliver innovations in the shortest possible time. Customers want to receive highly personalized products that meet their specific needs, and one size fits all no longer.

Greater operational efficiency overcomes complexity

DPP builds a bridge that connects digital and can help you integrate your digital and physical processes. In the closed circuit you will be able to see all the details of the production of each piece. After discovering the error, the results can be updated immediately. It can connect all your operations and production, automate all products, improve efficiency, and make your manufacturing smoother and easier.

Completely merge digital and physical processes to drive innovation

DPP firmly believes in helping mechanical engineers solve difficulties and improve operation efficiency and workshop management. Digital Parts Production (DPP) is a powerful platform that allows you to fully merge your digital assets and physical processes. Combines the design with the manufacturing plan so that the independent team can easily access similar information. This helps you deliver high-quality products, optimize the process, and reduce time to market.

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Whether you are looking for machining services or need to make perfect prototypes and parts, upload your CAD files and our team will give you quick feedback and best services.

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