7 Considerations When Building an Aircraft Hangar

Building an aircraft hangar seems simple, but there are specific considerations you need to know to ensure the structure serves your purposes. From evaluating dimensions, installing proper wiring, and safely making an aircraft accessible, the decisions you make about these various factors can make a difference. Always remember that aviation projects involve precision and can be a challenging task.

An aircraft hangar must be functional and, at the same time, provide safety and security for the aircraft and any machinery it houses. In most cases, steel is the initial choice when building a hangar due to several benefits such as durability, strength, and weather resistance. When designing and building a steel aircraft hangar, you must consider the sustainability and functionality of the structure.

Here are several considerations when building an aircraft hangar.

Budget

The budget plays an important role and defining it is the first step if you plan to build an aircraft hangar. The cost of building a steel hangar typically depends on several factors, including the type of roof and aircraft doors. Some often ignore the expense of site work and compliance with various code requirements. Reviewing codes in advance will help with site planning and estimating.

Your designated budget and the determining factors that can influence costs will help you fully understand the type of aircraft hangar that best suits your needs and budget. Depending on the budget you have, companies like World Steel Buildings can help you build the ideal aircraft hangar. They offer versatile hangar building kits where you can find the right one for your needs.

Hangar Size

Several factors are crucial when determining the size of your aircraft hangar. In addition to the planes you own, consider the space needed to move the aircraft and position equipment such as stairs and ramps. Determine the maintenance team's workflow and work area during repairs.

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When selecting the ideal location for a new aircraft hangar, it may be best to work with an engineering consultant . A hangar close to other buildings or hangars, large hangars, or hangars that have a specific purpose may require code-driven fire suppression systems or firewalls that are expensive. Other aspects that can affect the project budget include the distance of the dealerships from the hangar, the soil's stability and ability to support the structure, the need for demolition, and many more.

Electrical Requirements

When planning your aircraft hangar, you must carefully map out the electrical requirements and wiring diagram. Prioritize the accessibility of multiple electrical outlets, as they are crucial when servicing and maintaining the aircraft. A critical component is having multiple exit benches available throughout the building that connect to permanent columns or scaffolding.

Accessibility

During the design phase of your hangar, it involves defining accessibility inside and outside the hangar. If a hangar accommodates a single plane, entry and exit points will be apparent. As for multi-aircraft hangars, it can be challenging to ensure systematic aircraft activity inside and outside the hangar.

One way to ensure an efficient, open design is to determine the right size of doors. It would be best to situate the hangar based on entry and exit points, while the door design should maximize accessibility. When selecting the main hangar door, there are three options you can consider:

  • Folding doors . The doors split horizontally in the center and fold in half during activation. In some types, it forms an awning when completely opened.
  • Vertical lift doors . Built with two tracks similar to a garage door.
  • Sliding doors. Follow a trail that slides sideways.

In terms of accessibility, sliding doors are often the best choice, while vertical and folding doors have space-saving features. It would help if you also had personnel doors in the hangar, such as standard or double doors.

Floors

Because aircraft hangars support heavy loads, harsh chemicals and high abrasion, proper foundation and flooring are essential considerations. A hangar requires concrete foundations, preferably reinforced concrete.

As for the type of flooring, an aircraft hangar requires solid aggregate concrete that can withstand significant pressure and stress. The finishing layer must be dense, chemical resistant and durable. Choose an epoxy coating that offers grip to ensure traction as planes enter and exit the hangar.

Lighting

Lighting is also an important consideration. The vastness of space inside an aircraft hangar requires a fair amount of light. You can create a lighting plan and duplicate it. Install skylights to take advantage of natural light. Also, think about the accessibility and replacement of these lights.

Conclusion

Building an aircraft hangar requires careful planning and design. With these important considerations in mind, it will serve as a guide in creating the ideal hangar that best meets your needs.

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